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Managing Your Way to Profits With Cost Accounting

Accounting—if your grasp of debits and credits is about as solid as your grasp on a slippery bar of soap when you’re still half asleep in the shower, you’re not alone. Most growers want to tend the fields and leave the accounting to the accountants, thank you very much.

And if a grower does use computer software for bookkeeping, many opt for the general purpose "single entry" bookkeeping programs or the generic, low end "double entry" accounting systems that are designed to be used by any type of business. With these, you may have no worries about debits and credits. But since they are designed for any type of business, they won't necessarily track the information or print reports needed by farming enterprises for making management decisions--what you gain in simplicity you lose in flexibility. 

"Cost accounting allows particular expenses, for example chemicals and manpower, to be assigned to a particular field, or fields, or broken down into categories which allow for a precise overall picture of expenditures on the farm. Budget categories can be compared by the computer and projections made for lenders...based on past experience."

-- "Cost Efficient Farming", Rice Farming, February 1990

The flexibility that some growers are missing out on (and that many growers know they need) is cost accounting. Forget about debits and credits, balance sheets and income statements. Cost accounting isn’t about financials and taxes (although a good software program will be able to handle both cost accounting and financial reports). Cost accounting is designed to give you the management information you need to make better decisions.

The idea behind cost accounting (for any type of business) is that you can break out the individual components of your operation that produce profits and incur expenses and analyze these figures to make changes to improve profitability. Cost accounting is about figuring out how you got your bottom line (profit or loss) and finding ways to improve it.


Now if you're a a grower with 40 acres of Thompson seedless raisin grapes that are all sold to one packer, for instance, cost accounting won't tell you too much more than a regular financial statement. That's because with a small operation like that, there is essentially one cost center. But the applications start coming into focus when you consider a grower that has a several different field crops, almonds, and grapes; or a grower that has table, wine, and/or raisin grapes; or a combination dairy/farming operation; or one that is growing different varieties of tree fruit, etc. Each field, crop, variety, ranch, block, etc. can be looked at as an individual "enterprise" or "cost center".  Each has it's own expenses and generates income, and they will all have different levels of profitability.  (See also the article "What is a farm enterprise, and why is it important?" from Successful Farming magazine.)


"[Dairy farmer Al] Koepke says enterprise accounting is an excellent tool for evaluating various scenarios.  'Each time we've expanded, we've looked at the enterprise spreadsheets to determine how we could grow and get the biggest bang for our buck.' ... 'Don't do enterprise accounting to get an answer in six months,' he stated.  You need one to two years of data before you start making decisions from it. 'Don't ever quit enterprise accounting.  It'll help you make better business decisions ... If you want to be in any business, you need to know each division's profit/loss.' "  -- Midwest DairyBusiness, Jan. 2001

Cost accounting for farming operations takes another twist when you consider that profitability needs to be tracked by crop year. Crops may have growing seasons that overlap multiple calendar years and/or fiscal years. Expenses prepaid for a future crop year need to be assigned to the correct crop year for an accurate total of expenses. Income received a year or two down the road may need to be assigned to a prior crop year. With cost accounting then, you are looking at your income and expenses on a crop year basis. Financial decisions you may make for tax reasons shouldn't affect your cost accounting records.

Cost accounting opens up new ways of looking at your farming operation. Since you have measurable units of production, cost accounting can give you a breakdown of income and expenses by acre and yield units. This gives you a basis for comparing performance of different fields, determining why one block may be producing more than another, analyzing optimal use of land, experimenting with cultural practices to improve yields, reduce expenses, or improve fruit quality, etc. (Footnote 1)

When one of our customers was looking at our software, he told me that he knew that their operation was losing money on cotton, but they had never kept any figures on expenses and income for cotton broken out separately from their other crops. Without the hard figures, he couldn't recommend to his father that they switch to something else.  (See the article "Know when to fold 'em" from The Grower)

So if your profits are marginal or you’re losing money on a crop, what do you grow in its place? Again, cost accounting to the rescue! With accurate cost accounting records, you will be able to tell which of your crops is most profitable. That gives you a starting point. From your own experience you’ll have to figure in the capital and other resources (labor, time, equipment, etc.) required to switch to that crop, as well as evaluate market conditions, what crops may grow best on the land, your long term financial goals, and other factors.

"Derek Carlson, horticulturist, Stemilt Management, Wenachee, Wash., said cost accounting was important for planting decisions. 'Growers should know their returns and production costs block-by-block, variety-by-variety,' he said."

--"Staring Down 115 Million Boxes", The Grower, March 1998


"Dave Harvey adds, 'With the cost of computer hardware and software coming down, as well as the increased sophistication of the people who are left in agriculture, record keeping has improved...to be a good manager you have to understand the bottom line and how to get there."'

--"Banking on Ag", California Grower, March 1998

As an example of how enterprise accounting records can help you make management decisions, see the article "Is replanting a profitable and affordable option?" which appeared in Good Fruit Grower (March 1, 2001).

The same principle applies, of course, when you want to expand your operation. What are you going to plant? Detailed cost accounting records will tell you what has been most profitable for you in the past, give you an idea of cash flow requirements, help you project expected profits with increased planted acreage, etc.


"Oversupply will result in price drops so growers should look at ways to reduce costs, said Karen Klonsky, Cooperative Extension agricultural economics specialist at the University of California, Davis."

"To better understand the financial strengths and weaknesses of a farming operation, a grower should break down the various parts, Klonsky said. She suggested: cultural costs, including pest control, pruning and fertilizer; cash overhead, including office expenses, insurance and taxes; and non-cash overhead, including specialized equipment and land."

"A bank requires a borrower to submit a monthly budget and growers who operate without loans should have the same kind of budget to better understand their expenditures, Klonsky said."

-- "New almond plantings add to marketing challenge", Ag Alert, May 27, 1998

In some cases, you might want to try something new and track the results with cost accounting. In the Central Valley, some growers are experimenting with dried on the vine raisin grapes. DOV raisins are supposed to require less labor (mechanized harvesting can be used), be less susceptible to damage from rain, produce better inspection results, and produce more per acre. (Footnote 2) In a case where a few acres or rows are converted over, a separate cost center can be set up to track the expense, yields, and income for the DOV raisins. The resulting data can then be used to decide if, when, and how fast to convert the rest of the vineyard or as a basis for developing a new vineyard.

By conducting a small-acreage test of a new crop, cost accounting records can help you decide whether or not to expand it or drop it.

Similar techniques have been used by growers to test new production ideas and find out what works by watching the individual profit-or-loss reports for each cost center. Successful ideas that increase profits then get used through the entire operation.

Trying something new will normally change your cost structures.  Take for example, a tree fruit grower who tries out reflective material to improve coloration and get a better price for his fruit.  There will be new costs for the reflective material and the labor both to put it down and remove it.  Labor costs for leaf pulling and harvesting may go down.  Income is expected to go up, since you are getting a better price for the fruit.  Then of course you must consider other factors that influence your bottom line.  For instance, were pesticide costs higher than normal because of heavy infestations?  Did you decide not to use reflective material on some blocks that had hail damage?  How did market demand affect prices?  Your cost accounting records give you a snapshot of each cost center for you to review and use in making decisions.

Consider another example where cost accounting may come into play: a combination dairy/farming operation with both permanent crops (almonds) and open ground. The farmer grows alfalfa which is used by the dairy operation. If there is a problem with the alfalfa though, and it is consistently costing the grower more to grow the alfalfa than he can buy it elsewhere for, cost accounting will point this out. It may be time to switch to something more profitable, maybe adding some more almonds. On the other hand, if there is a shortage of alfalfa, a reliable supply may be worth the extra cost. (Footnote 3) Remember, cost accounting is one tool that you can use to make management decisions. Your experience and knowledge and essential to interpreting and applying the information cost accounting provides you.

Here's another example of breaking a "chain of production" in your operation down into cost centers:

"... suppose you raise your own beef calves and market them after a backgrounding period. To know whether you're efficient at producing weaned calves and at backgrounding cattle, you really need to set up two profit centers. You might call the first Beef Cow/Calf and the second Cattle Backgrounding.

After weaning calves you would "sell" production from the Beef Cow/Calf enterprise to the Cattle Backgrounding enterprise, at a fair market price ... This credits the Beef Cow/Calf enterprise with income, and charges the Backgrounding enterprise with expense. If you've kept a good record of other income and expenses for the two enterprises, at year's end you'll be able to determine whether both are profitable parts of the farm business."

- Classes: Profit Centers and Cost Centers, Flagship Technologies


Another application where cost accounting can be used is in tracking operating costs for equipment. For example, if you have a harvester which is used on several different fields, each set up as a different cost center, you may want to track what it costs for fuel, maintenance, repairs, etc. You can then figure the operating costs per ton harvested, then allocate the expense of operating the harvester to each field based on yields. This gives a more accurate profit figure for each field. If you are planning on planting more acres in the future, this can also help you estimate harvesting costs based on your expected yield per acre.


Expenses add up--know where your money is going. Fix problems before they eat up your profits. Make informed management decisions.

MONITO.JPG (39378 bytes)Suppose you invest in some new precision farming equipment, or a new irrigation system, or you try a new pesticide. Whenever you try something new in an effort to lower costs, increase yields or increase the quality of your crop to get a better price, cost accounting provides you with a consistent method to measure the success of your efforts and compare the results of one crop year to another. With an investment in new equipment (for instance, precision farming) to increase your yields, watching your yields and profits and comparing them to historical figures will tell you how long (or if) your investment will take to pay off.


"So what do bankers look at before offering you a loan? ... you can speed up the process by having the following records available to show to a prospective lender: three to five years of financial statements for your agricultural business and the same history of income tax returns. if you're a producer you should also have historic crop production records and price levels going back several years and, if possible, comparisons with historic trends in your crop."

--"Banking on Ag", California Grower, March 1998

Budgets can also factor into cost accounting. By setting up budgets for each enterprise, you can then compare actual expenses to your budgets to see if you are staying on track. Budget information can produce cash flow reports to help manage your cash flow (not to mention lenders like to see these reports). Budgets can even be based on actual expenses recorded through the cost accounting system and refined from there. A good budgeting system will let you set up budgets with as much detailed information as you need for management purposes, while summarizing the budgets into easy to read cash flow reports for financial planning.

Having all of this detailed cost accounting information may sound wonderful, but of course WHEATC.JPG (33766 bytes)there is a flip side to it. You must have a commitment to recording the information you will later need to put into the computer in order to get the reports. Typically with payroll this has been easy because time cards normally have places to record what crop/location/cost center employees are working on. But you'll also need to keep track of things like application of pesticides, herbicides, and fertilizer. Record the number of acres treated and quantities used. Decide how utility bills will be split among different cost centers. Assign expenses such as seed costs, leasing costs, property taxes and/or crop insurance to the correct cost center. Record harvest work done by a labor contractor accurately, expensing the bill to the appropriate cost centers. (Footnote 4)

You may want to start small, and increase the level of detail as you progress. Or start by keeping detailed records on one or two cost centers, and later expand to others. Sometimes, reasonable estimates, past experience, or best guesses may have to substitute for exact figures. In some cases you may need to strike a balance between keeping detailed records and the time and effort required to get them.

Cost accounting can give you an edge when it comes to managing your farming operation. Accurate, detailed records give you a strong basis for improving the profitability of your operation, and help you stay on course to accomplish your goals.

Are you interested in cost accounting? Click here to take a look at The Farmer's Office 2000.

We are interested in hearing your opinions, suggestions and experiences have you had with cost accounting! Please let us know what you think about this article by sending email to datatech@DatatechAg.com.

Footnotes:

1. The additional complexity of tracking income and expenses by cost center and crop year in addition to tracking them for tax purposes by fiscal year is the main reason most growers turn to specialized accounting software packages when they decide to implement cost accounting practices. While it's possible to track this information by hand or in a spreadsheet, the time you will save by using a program designed for farm cost accounting is worth the investment.

2. See the articles "Raisin Growers Who Laugh in the Face of Fall Rains" in the July 1998 issue of Grape Grower magazine and "Vine harvesting: A ripe idea?" from the August 24, 1997 edition of The Fresno Bee. Also see the Simpson DOV web site.

3. One of our customers faced this situation and came up with a third alternative: they got out of the dairy business and starting farming permanent crops only!

4. Regulations and situations may vary from state to state, but good labor contractors ought to be able to provide you with a detailed account of all work performed, and even break down labor by your own cost centers. Specialized payroll software systems like The Labor Contractor's Office 2000 are available for labor contractors to produce these reports. 


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